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Four Stroke Bolt Making Machine
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Large dimensions hollow metal rivet making machine_conew1
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Large dimensions hollow metal rivet making machine by four stations bolt former

Large dimensions hollow metal rivet making machine by four stations bolt former

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Description

Description

Application Scope of Large dimensions hollow metal rivet making machine by four stations bolt former

Four Stroke Bolt Making Machine is one kind of specialized machine with high efficiency and automation among forging machinery. Cold forging technique and automatic cold forging machines are used for producing different kinds of bolts, screws, rivets,special parts and nuts in the field of fastener industry. Because of the advantage of the cold forging equipment itself and the superiority of cold forging technique, the Four Stroke Bolt Making Machine also are widely used in different national economic fields for producing fasteners and non-standard parts for industry of aviation steamer, machinery, rail traffic, vehicle, motorcycle, bicycle, sewing machine, construction, furniture, light industry and daily necessities, etc.

Items can be produced by the Large dimensions hollow metal rivet making machine by four stations bolt former

Flange Bolts, Socket bolts,Hex Bolts, Fastener and Bolts, Hex Cap Screws, Spring Center bolts, Hex Socket Cap Screws, Carriage bolts, solid rivets, square head set screws, truss head track bolts, U Bolts, Fin Neck Bolts, shoulder bolts, coil thread bolts, Structure Liner Bolts, extra long Bolts, Hub Bolts fetter drive screws, wheel bolts, t-head bolts, Flange Bolts, eye bolts, shackle bolts, track bolts, wheel bolts, hex cap screws,auto fasteners,etc.

Specifications of Large dimensions hollow metal rivet making machine by four stations bolt former

Model Unit ABF-34S ABF-44S ABF-64S ABF-64L ABF-84S ABF-84L
Forging Force Ton 10 20 40 40 65 65
Max. Material Cutting Diameter Mm 3 5 8 8 10 10
Max. Material Cutting Length Mm 35 55 70 105 105 130
K.O Length Mm 32 45 60 90 90 120
P.K.O Length Mm 8 10 13 20 20 23
Cutting Die Size Mm 18*25 20*30 28*46 28*46 35*56 38*79
Main Die Size Mm 28*45 38*60 50*65 50*105 60*105 70*135
Die Pitch Mm 36 48 60 60 87 87
Punch Die Size Mm 24*45 32*60 40*80 40*110 45*110 45*111
Suitable Product Size M2-M3 M2-M4 M3-M6 M3-M6 M6-M8 M6-M8
Product Length Mm 5-25 10-40 10-50 10-75 16-75 20-100
Max. Production Speed Pcs/Min. 250 300 300 240 240 200
Main Motor Power Kw 4 7.5 11 11 15 22
Appro. Machine Weight Ton 2 4.3 7.5 8.5 12 14

 

Model Unit ABF-104S ABF-104L ABF-134S ABF-134L ABF-164S ABF-164L
Forging Force Ton 85 85 120 120 200 200
Max. Material Cutting Diameter Mm 12 12 15 15 18 18
Max. Material Cutting Length Mm 135 180 140 185 185 270
K.O Length Mm 115 175 120 180 155 230
P.K.O Length Mm 20 30 26 30 33 36
Cutting Die Size Mm 40*66 40*80 46*80 46*80 60*100 60*120
Main Die Size Mm 70*135 80*185 80*123 93*190 100*195 100*240
Die Pitch Mm 93 93 114 114 126 126
Punch Die Size Mm 50*111 50*130 60*120 60*170 75*160 75*200
Suitable Product Size M8-M10 M8-M10 M10-M12 M10-M12 M12-M16 M12-M16
Product Length Mm 16-100 30-150 20-100 40-150 25-150 50-200
Max. Production Speed Pcs/Min. 200 175 170 125 120 100
Main Motor Power Kw 22 30 37 37 55 55
Appro. Machine Weight Ton 17.5 20 23 25 43 47

 

Model Unit ABF-204S ABF-204L ABF-224S ABF-254S ABF-254L ABF-274S
Forging Force Ton 265 285 320 380 420 550
Max. Material Cutting Diameter Mm 23 23 26 29 29 34
Max. Material Cutting Length Mm 270 320 300 320 370 400
K.O Length Mm 230 285 260 290 340 340
P.K.O Length Mm 35 60 45 60 60 60
Cutting Die Size Mm 75*120 75*120 84*130 90*140 90*140 110*140
Main Die Size Mm 125*240 125*294 145*280 160*294 160*370 178*385
Die Pitch Mm 138 138 156 174 174 195
Punch Die Size Mm 90*190 90*232 96*210 105*232 105*235 120*250
Suitable Product Size M16-M20 M16-M20 M16-M22 M20-M24 M20-M24 M24-M27
Product Length Mm 40-200 60-250 50-225 60-250 100-300 100-300
Max. Production Speed Pcs/Min. 90 65 80 60 55 45
Main Motor Power Kw 75 90 90 95 110 130
Appro. Machine Weight Ton 65 70 85 108 125 155

1.We reserves the right to modify the above parameters, and may not be notified if there is any modification;

2.The most suitable production speed of the product depends on the shape, size and material of the product;

3.The maximum material shear diameter and the suitable product diameter listed in the table are calculated as medium carbon alloy steel, equivalent to 10.9 high strength screws.

Salient Features of Large dimensions hollow metal rivet making machine by four stations bolt former

1. The air clutch brake system has been designed to actuate with low current and as “inching”, “single stroke” and “continuous running”. Except “inching”, the machine will always stop at the backward position of the main slider while operating in largest space.
2. Two sorts of transfers system for customer to choose: swing type (general equipped) and universal type (optional), equipped with pneumatic gripper, it can simplify the demand of operation, and is more stable when the machine runs at high speed.
3. Main motor is equipped with speed-adjust transducer, PLC control system, computer automatic man-machine interface system(Optional), these equipment make lots of convenience for customer to adjust the dimension of the non-standard products.
4. Feeding wheel and claw system are both drived by cylinder, the claw can stretch automatically when it goes back in order to reduce abrasion and noise. Feeding material and stop feeding material are controlled by two claws, the feeding material system is equipped with device for avoiding material draw back.
5. Perfect inspection system: short material inspecting and eliminating, inspection of the low location of oil pressure and air pressure, transfer system floating inspection system, overload, and lightload stop system to protect the lathe and dies and prolong the service life of them.
6. When the customer prepare to adjust the side cutting screw, they only need to adjust side cam’s station position, then they can achieve side cutting purpose. When the workpieces need not side cutting, customer can reset it to achieve the change from side cutting to former station.
7. High strengthened-material lathe bed, lengthened main and subsidiary slider structure and “pedrailtype” slider which is adopted domestically for the first time realize “zero space” assembling which assures the precision of the main slider movement and lengthens their service life of dies.
8. The main parts of all type machines have adopted strict casting procedure and annealing disposal to assure its steel hardness and precision.
9. Circle cutting die station assures the sheared material shouter than billet diameter which also can achieve accurate right angle cutting.
10. Auto sizing material stopper can adjust the precision of material size in the state of machine running.
11. P.K.O synchronized knock out system makes the choice of molding technics flexible.
12. Transfer finger moving and cutting cams are calculated via professional computer software to make machine stable in state of high speed forging.
13.There is imported converter available in electrical system, so it is easy to run the former with stepless variable drive PLC also is used for automatically inspecting the working mode of the former with the functions of fault alarm and fault display.
14.Touch screen and man-machine dialogue numerical control system are optional for meeting customer’s requirement, they are used for setting the length of thread pipe of rear knock out, the length of barrier and the feeding length, it is convenient for quick die change. This system has a memory capacity of 99 mnemonic modules for meeting the requirement of quick die change.

Main Structure And Parts  Introduction

Bolt maker body without enclosure High precision main slider
Bolt maker body without enclosure High precision main slider
Spring clamps system Transfer fingers system
Spring clamps system Transfer fingers system
PKO system Wire material cutting system
PKO system Wire material cutting system
Clutch system with brake device Gears transmission system
Clutch system with brake device Gears transmission system
Hydraulic and pnumatic control system Material discharge mechanism with convex plate quick replace function
Hydraulic and pnumatic control system Material discharge mechanism with convex plate quick replace function
Wire material feeding system Spiral bevel tranmission driving system
Wire material feeding system Spiral bevel tranmission driving system

 

 

Accessories and Services

Accessories and Services

Free Spare parts and Accessories with wedge anchor machine
1.Wire stand 1pcs
2.PKO swing arm(small) 4pcs
3.Cam fasten nut 3pcs
4.Forging die spare springs 10pcs
5.Output roller 2pcs
6.PKO roller 1pcs
7.Operation manual in english
8.Easy wear parts drawings.

Our services:
Pre-Sales Service
* Technical proposal and solution.
* Trial sample as per customer’s drawing after customer pay the die cost.
* Online video authentication machine work.

After-Sales Service
* Offer installation instruction of how to install the machine.
* Offer operation instruction of how to use the machine.
* Teach and train customer’s engineers how to operate machine in our factory.
* Regularly engineers visit customer’s factory site.